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Customer case / Battery module testing

Palmiresíduos accelerates battery module testing with CeLLife Lite

Portugal's leading industrial waste and battery recycling operator now runs complete health diagnostics on 100% of incoming EV modules — in just five seconds per test.

About the client

Portugal's leading industrial waste and battery recycling operator

Palmiresíduos specializes in the collection, treatment, and reuse of industrial waste across a broad range of sectors — from manufacturing residues to end-of-life batteries.

Their battery operation handles continuously increasing volumes of incoming EV modules, all of which need to be tested for safety, aging, and faults before they can be reused or recycled.

Client
Palmiresíduos
Industry
Battery recycling
Region
Portugal
Year
2025
Solution
CeLLife Lite + EFP™
Application
EV module diagnostics

The Challenge

Module testing was the bottleneck

Before battery modules can be efficiently reused or recycled, they must be thoroughly tested for safety, aging, and fault conditions. But the existing tools weren't keeping up.

Current testing solutions are typically slow — hours or even days per module — expensive to scale, and require battery expertise to interpret results. Temperature fluctuations during testing also hinder reliable on-site analysis.

  • Hours-to-days test cycles per module
  • High cost and complexity to scale
  • Specialist knowledge required to read results
  • Temperature variation degrades accuracy
palmiresiduo reference

The Solution

CeLLife Lite with EFP™ Technology

An ultra-fast, AI-powered diagnostics solution that accurately determines the condition of EV modules and removes testing bottlenecks — without specialist battery expertise on site.

  • 5-second test per module with flexible probes
  • Captures the module's Electrical Fingerprint (EFP™)
  • AI engine returns clear, traceable insights instantly
  • Compact footprint — a single setup on the line
Lite front visual 1

Implementation & Results

Complete health diagnostics on 100% of incoming EV modules

With CeLLife Lite, Palmiresíduos now performs complete health diagnostics on 100% of incoming EV modules. A single 5-second test, operated with flexible probes, captures each module's Electrical Fingerprint (EFP™).

The data is instantly analyzed by CeLLife's AI engine, which delivers clear, traceable insights from any module — without specialist interpretation needed at the bench.

This capability lets the team test and grade a continuously increasing volume of modules efficiently, maximize second-life recovery, and minimize waste.

10sec
Test cycle
Per-module test time — down from hours or days with legacy methods.
100%
Coverage
Of incoming EV modules now receive a complete health diagnostic.
EFP™
Signature
Each module's Electrical Fingerprint is captured and stored for traceability.
AI
Verdict
Reuse / resale / recycle decisions delivered without specialist interpretation.

Benefits

What changed on the floor

Single compact setup

One unit fits the existing line — no bench, no specialist rig, no rebuild of the workflow.

Accurate results in seconds

Five-second test cycles per module — hours and days of testing become a single probe touch.

AI-based diagnostics

Module health and fault states inferred from the Electrical Fingerprint — no specialist required.

100% testing coverage

Every incoming module gets a full health check before reuse, resale, or recycling decisions are made.

Watch the case

See CeLLife Lite on the line at Palmiresíduos

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