Manufacturing

Early defect and anomaly identification, enabled by accurate testing that matches your production line speed. Reduce scrap costs, increase yield, and lower the financial risk of shipping unverified products.

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Solution

Every Cell Tested. Every Defect Caught.

We test every cell inline in seconds, capturing 2,000 data points per measurement. One solution replaces cycling, EIS, ACIR, and CT scanning without slowing your production line. Every undetected defect is a recall risk. Every over-scrapped cell is money lost.

Inline testing at production speed with zero throughput impact
Detect mechanical faults, electrochemical defects, and aging patterns in a single pass
Cell matching and grading based on true electrochemical similarity, not just voltage or resistance

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Proof

Results from the Production Line

Part of CeLLife Line Pro in the beginning of assembly line

Manufacturing Use case

Intek Engineering

Intek Engineering integrated CeLLife diagnostics into their robotic production line. 100% QC of incoming cells, zero production slowdown. A single solution replaced multiple conventional methods.

250+ Modules per day

31X Faster testing

100% Incoming modules diagnosed

Read case

Why Electrical Fingerprint™ (EFP™)

Why Manufacturers Choose CeLLife’s Solutions

100% Testing, Zero Slowdown

Test every cell on the line, not just a sample. Our diagnostics run inline at production speed without creating a bottleneck.

Defect Detection

Tab-weld failures, internal shorts, micro-cracks, and electrochemical anomalies caught in a single measurement. Every defect caught here is a warranty claim, recall, or field failure avoided.

Cell Matching and Grading

Sort cells by true electrochemical performance. Build consistent modules and packs with matched cells, not just voltage-matched ones.

Supplier Verification

Verify incoming cell quality from every supplier with data. Know what you are putting into your modules before assembly.

Root Cause Tracing

Feed diagnostic data back into process optimization. Trace quality issues to specific process parameters or supplier batches.

Lower Scrap Rates

Stop scrapping cells that are not defective. With 100% testing, only truly faulty cells get rejected. Lower scrap rates directly improve your margins.

The Product

From Lab Testing to Full Production Integration

Most solutions either gather data or diagnose it. We do both on a single platform. Start with portable diagnostics for R&D and supplier QC, then scale to fully integrated inline testing on your production line. One investment that replaces multiple QC methods and pays back through lower scrap and fewer field failures.

Intallation at Intek premise Square size

Measurement time: Seconds per cell
Data points: 2,000 per measurement
Chemistries: All Li-ion (LFP, NMC, NCA, LTO)
Form factors: Cells, modules, and packs
Output format: Pass/fail + full diagnostic report
Inline integration: Direct integration into robotic production lines
Connectivity: Battery Perfected Cloud with API integration
Calibration: None required
Expertise: No specialist training needed
Integration: API into existing MES, ERP, and QC systems
AI models: Improve with every measurement
Automation: Fully automated, no human in the loop

Get Datasheet

Step 01

Receive

Incoming cells arrive from your supplier. Connect and measure every cell at intake.

Step 02

Test

A single measurement captures 2,000 data points in seconds. Defects, aging patterns, and anomalies identified instantly.

Step 03

Grade

Cells are matched and sorted by true electrochemical similarity. Consistent modules start with consistent cells.

Step 04

Ship

Only verified cells go into your modules. Full traceability for every cell that passes through your line.