100% cell QC
Comprehensive quality control for all incoming cells without slowing production.
Customer case / Inline cell QC
A tailored diagnostics solution tests 100% of incoming cells on Intek's robotic production line — with zero-defect module delivery and no slowdown to throughput.
About the client
Intek develop and manufacture robots, software and automation for a variety of industries.
For battery production, Intek needed individual cell diagnostics prior to module assembly and quality assurance of the finished modules — all on a scalable robotic line.
The Challenge
Certain critical issues in the battery manufacturing process hindered Intek's ability to maintain high-quality standards and achieve efficiency in battery testing.
Intek required a scalable battery cell and module diagnostics solution, capable of individual cell diagnostics prior to module assembly and ensuring quality assurance of the finished modules. Existing options were oversized, offered limited analytics capabilities, and were difficult to integrate with back-end systems.
The Solution
CeLLife Technologies delivered both fully tailored battery diagnostics solutions and measurement hardware, designed to address Intek's specific challenges.
The result is one integrated system built for the production line: cell checks at the start of assembly, module QC at the end — connected straight into Intek's back-end.
Solution & Implementation
CeLLife Line Pro is integrated into the robotic production line for precise battery measurement. In the beginning of the assembly line, it measures cells as they move through the process. When assembly of a module is ready, at the end of the assembly line, the module measurement device is used for quality control — ensuring consistency, traceability, and zero-defect delivery.
The CeLLife Signal Processor collects and processes measurement data, then sends it to the CeLLife Local Server for storage and management. The server provides an API for initiating measurements and retrieving results, and integrates with Intek's system for notifications.
It also supports remote updates and operates on Intek's virtualization platform.
Benefits
The implemented solution delivers a scalable, integrated system that improves the precision and efficiency of battery measurement processes — enabling comprehensive quality control for 100% of incoming cells without slowing production.
Comprehensive quality control for all incoming cells without slowing production.
One system replaces multiple conventional QC methods on the line.
Seamlessly connected to Intek's back-end systems for analysis and reporting.
Consistency, traceability, and quality assurance of finished modules.
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